BW-1000 Type Gable Top Carton Filling Machine Introduction
Our factory is the first company in studying and producing gable top carton filling machines in China. It is a high-tech company concentrated with research, development and production. In 2003, we designed and produced the first set of gable top carton filling machine of China based on our independent development and advanced technology abroad. Since then, gable top carton filling machine can be produced in China. Proved by more than 100 companies' production exercise in using our machines from both home and abroad, the quality of our machine has reached high-level international standard. The machines have exported to Kenya, India, Nigeria, South Africa, Congo, Azerbaijan, Pakistan, Egypt, Israel, Libya, Morocco, France, Mongolia, etc. and have been spoken highly by the customers. Its advanced performance price ratio is welcomed by our customers all over the world.
BW-1000 series gable top carton filling machine is a kind of small type equipment, in low automation degree and small amount of output. They are specially designed by our Company based on for market need. The equipment occupies small area, with low power consumption, and is easily operated and maintained. The price is comparatively low, which is ideal equipment for small and medium-size companies, and companies who want to produce first class gable top carton products with low output.
BW-1000 series machine has two types: BW-1000-2, BW-1000-3.
BW-1000-2 type includes two parts: carton forming part, filling part.
BW-1000-3 type includes three parts: carton forming part, capping part, and filling part.
1. Work flow:
1) Carton Forming part: Cardboard → Put the cardboard onto the mandrel(manually)→ Bottom heating → Bottom sealing →Top open carton
2) Capping part: Put the cap into the carton's capping hole(manually)→ Ultrasonic welding → Top Open Carton with Cap (optional)
3) Filling part: Put the carton onto the conveyor(manually)→ Top preforming → Filling → Top heating → Top sealing → Date printing →Finished product
The operation of the filling machine is automatically controlled by computer program, and others are controlled by electric apparatus. The whole progress is controlled by PLC, needs 3 persons to operate.
2. Suitable for filling: Milk, yogurt, cream, beaten egg, soy milk, juice, tea drink, corn drink, pure water, sauce, wine,
spices, cleaning solution, chemical product, sugar, grain, cornmeal, other dry powder, etc.
3. Technical parameter:
Capacity: 200--1000ml / 1000ml-2000ml (can be filled by one machine)
Output: 1000-1200 cartons/hour
Packing material: cardboard carton / aluminium foil carton
(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
Filling Temperature: cold filling: 2-50ºC / hot filling 85-88ºC
Capping function:With capping / without capping (Optional)
Overall power: 23KW (three phases of electricity)
Size: (L*W*H): 3.1*0.8*2.6m
Compressed air pressure: 1.0-1.4 Mpa, Flow rate: 0.8-1.0M3/min, without oil, water and dust
Cooling water:Flow volume:≥20L/ min Temperature: normal temperature
Net Weight: 1200kg
Installation requirement: Smooth floor: cement, floor tile, plastic ground, etc. Do not need to make angle.
The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
4. Major spare parts of the machine:
5. The Characteristic of Gable Top Carton:
|1||The entire machine is made of food-grade stainless steel (exclude the support), and the surface is special processed to be beautiful.|
|4||Pipeline solenoid valve||Taiwan AIRTAC|
|5||Pneumatic component||Taiwan AIRTAC|
(1)Gable top carton has a unique and beautiful appearance, and applies environmental protection material. The products are in high class for its unique feature, and can sell a much better price than other package in the market, which gains considerable profit for middle/small enterprise.
(2)The production process is convenient than other package, and doesn't need big storage space. A middle size paper box can hold 1,000 gable top carton pieces.
6. The advantages of our machine:
- The carton pieces don't need to be washed, which save a large sum of washing and sterilizing fee.
- Gable top carton filling machine doesn't need big area of workshop, which enables low cost of setting a factory.
- Gable top carton filling machine doesn't need many workers to operate, so the salary for workers is low.
- Gable top carton filling machine can apply hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises' problem of short shelf life.
Gable top carton filling machine is high-tech machinery. The main reasons why users selected our machines are as follows:
- We have a large quantity of users both in domestic and abroad. The machines are all running well and spoken highly by our customers. The oldest machine we sold has worked for more than 10 years in our user's factory and is still running well now.
- Our machine applies world top class technique and design principle. All the main spare parts are from international big brand. That ensures the machine's highly quality and steady performance.
- Our machine's price is only 1/2 of international brand equipment, while the quality is the same.
- Our company is specialized in manufacturing gable top carton filling machine for more than ten years, and is the first company in designing and producing hot filling gable top carton filling machine in China.
- We provide perfect after-sale service and spare parts in competitive low cost for long term.
- Our machine has got National Standard MC Certification issued by National Weights and Measures Bureau and CE certificate . The quality is reliable.
7. our services:
(1) Help customers to analyze all the questions they need to know to set up a beverage factory.
(2)Help customers to carry out market forecast and profit analysis.
(3)Arrange customers' visiting to related users' factories and help them know the on-site operation status of our machine.
(4)Provide training service from theory to practice in the whole process.
(5)Responsible for user's on-site debugging, installation guidance, operation training, and repair.
(6)Handle cargo transport issues if customer need.
(7)Provide spare parts in favorable price for long term.
(8)Offer updated technical information on dairy, beverage, food, etc. to customers.
Picture of gable top cartons
Main working parts of BW1000 milk carton filling machine
1. several senior engineers service in our factory, all the year round, with our best after-sales.
2.Machines with quality guarantee for one year, life-long maintenance.
3.A lot of machines can be monitored via Internet, solve customer requirements immediately
4.Several senior engineers innovate and reform the technology continuous, in order to ensure the quality of mechanical stability.
5.Undertake various non-standard machinery, solve the customers' special requirements
Sales Manager: Rukiya Lam
Tel: 86-018968759159 Fax: 86-577-63682893 Cell: 86-(0)-15158760199
Address:C37, Economic Development Zone, Aojiang, Pingyang, Wenzhou, Zhejiang, ChinaWebsite and Showroom:
Contact us now, expect the cooperation with you!!!!